custom brushless motor bldc

Custom BLDC Motors

Custom Motor Manufacturing Design

US Motion specializes in custom BLDC motor solutions, creating the best custom motor manufacturing design and end product completion for intended end-use applications. We use the highest level of design, analysis, and manufacturing methods for precision, ultra-high efficiency BLDC motors to meet the most demanding operating and regulatory environments.

Custom BLDC Motor Control Design Services

US Motion provides the following services as they relate to custom BLDC motor control design:

  • Custom and Build-to-Print – Custom motor design analysis for high efficiency component design & system integration with specialty materials and processes for the specific operating environment and system specifications.
  • Full Mechatronic Integration of mechanics & electronics (including clean room mechanical systems).
  • Insulation, Bonding & Encapsulation for high temperature, high power, ultra-high vacuum, and/or thermal cycling environments (process controls for mixing ratios and thermal mass studies).
  • Precision Machined Stator Cores & Rotors with small air gaps for efficiency and manufacturing tolerances to meet low cogging requirements and manufacturing tolerances for specialty applications, such as detent brakes.
  • Performance & Life Testing for extreme environments
  • High Fill Rate/Condensed Overturn via hand
  • Winding – Mandrel & automated
  • Compression of conventional, segmented and jointed stators.

Quality Control

With each step of mechanical engineering, tracing, and validation processes, we ensure measures are in place to allow for quality control during every step of design and creation of your custom BLDC motor. We practice:

  • Calibration
  • Environmental Control
  • Contamination Control
  • Specifications & Procedure Testing
  • Workmanship & Testing to Standards
  • Technician Certification
  • Equipment Maintenance
  • Human & System Safety and Process Methods for Verification

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